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Custom Circular Connectors

EMI-filtered MIL-DTL-38999 connectors for military, aerospace and other weight sensitive applications.

        Spectrum Control will build a custom solution to satisfy global EMC standards while meeting unique design parameters.

 

Power Connector

  • Integrated common mode and differential mode EMI filtering in a circular connector package
  • Replace traditional larger EMI box filters (power entry filter) with similar performance
  • Mates to a standard MIL-DTL-38999 connector insert arrangement 21-11
  • Filtering included with space-saving and reduced installation cost for the system
  • Ideal for input power with systems using SMPS or any electronic system near radio communications equipment
  • Protecting Sensitive Electronics Power Circuits from EMI; Designing for Performance and Size (WHITEPAPER)

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Transient Survival

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Composite Shell

  • Rugged and durable for weight-sensitive applications
  • Designed to displace traditional metal connector shells for substantial weight reduction
  • Custom mechanical variations may be provided without usual tooling charges
  • Circular connectors in MIL-38999 series III and IV, available EMI filtered or unfiltered
  • Nickel and cadmium plating are available
  • Composite Shell Filtered Connectors for Aircraft Motor Controls (APPLICATION SUCCESS)

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Black Nickel Zinc

  • Resistant to corrosion and maintain electrical conductivity while reducing reflectivity on the surface (500 hours salt)
  • Approved for MIL-DTL-38999 and other standard MIL configurations
  • Maintains the mechanical integrity of plated connectors and will not require new drawings, tooling, or gauges
  • RoHS compliant (replacement for cadmium plated connectors)
  • Filtered Connectors for Industrial Motors (APPLICATION SUCCESS)

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Hermetically Sealed

  • Glass-sealed connectors built to protect against changes in atmospheric pressure and exposure to humidity, grime, and chemicals
  • Ideal for aerospace engine control, hydraulic, and caustic environments where harsh conditions exist
  • Withstand low to high pressures and altitude seen in defense and aerospace applications
  • Rugged protection of EMI circuits
  • Circular Connectors for Commercial Aircraft Fuel Sensors (APPLICATION SUCCESS)

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Aluminum Alloy

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Stainless Steel

  • Built to operate in highly corrosive and damp environments
  • Premium grade stainless steel
  • Superior strength of stainless steel for the highest level of durability
  • Designed to seal electrical connections against elements, including water, oil, chemicals, dust and dirt

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Filtered Audio

  • Easy retrofit or upgrade without concern for space availability
  • Standardized design for most contact arrangements minimizes tooling required (often none)
  • Reduced procurement costs and small order quantities or prototypes
  • PC tail or solder cup terminations

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Overview

Spectrum Control offers custom EMI filtered circular connectors, including military standards. Our EMI filter compact shell connectors provide an effective filtering device that reduces the amount of real estate required within a product enclosure.

Using our expertise in EMI filter design and manufacturing, we offer planar-style filter arrays, available in C and Pi circuits up to 200nF in most configurations. Other filter circuits, including transient protection, are available.

  • Soldered construction for better high-frequency performance over mechanical designs
  • Large planar capacitance pin-to-pin ratio range to provide power and signal filtering in a single package
  • EMI filter connectors with insulated and ground line options
  • Predictable line-to-line isolation for segregated line IL performance
  • Military Specifications: MIL-DTL-38999, MIL-DTL-55116, MIL-DTL-83723, MIL-DTL-26482, MIL-DTL-5015
  • Bayonet style available

 

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Resources

Engineer's Guide to Circular Filtered Connectors

Everything you need to know about designing high performance circular connectors with integral EMI filters.

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Send us your requirements!

Fill out our Product Request Sheet and submit to sales@am.spectrumcontrol.com.

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