Spectrum Control : EMI/RFI Filter and Capacitor Performance Testing

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EMI/RFI Filter and Capacitor Performance Testing

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The resin sealed and hermetically sealed filters shown in this section have been designed to meet the requirements of this test plan as applicable. Group I tests are typically performed on most product. Groups II, III and IV tests are performed per specification requirements.

The information shown can be used as a basis for filter specifications. (Contact factory for additional details if necessary.)

Test Group	Order of Test	Examination or Test	Test Method	Post Test Requirements
I	*1	Visual and Mechanical Examination		In accordance with applicable requirements.
	*2	Materials, Designs, Construction and Workmanship
	*3	Physical Dimensions and Marking
	*4	Seal	Method 112†, Condition A	No leaks. Not applicable to resin sealed or solder-in products.
	*5	Capacitance	Method 305†, 1KHz. 2.5 VRMS Max. 25°C	Within specified tolerance.
	*6	Dielectric Withstanding Voltage	Method 301†, 2.5 times, DCWV, 5 seconds, 50 Ma max. charging current	No evidence of damage or breakdown.
	*7	Insulation Resistance	Method 302† at DCWV, at 2 minutes 50 ma charging current	Greater than 1000 megohms or 100 ohm farads, whichever is less.
	*8	Voltage Drop	MIL-F-15733, Paragraph 4.6.8	Per applicable requirements.
	*9	Insertion Loss	MIL-STD-220, 3pc, sample only	Per applicable requirements.
II	1	Temperature Rise	MIL-F-15733, Paragraph 4.6.4	Per applicable requirements.
	2	Overload	MIL-F-15733, Paragraph 4.6.10	Per applicable requirements.
	3	Barometric Pressure	Method 105†, Test Condition B hi-pot, (per method 301†) at 1.25 times DCWV	No evidence of damage or breakdown.
	4	Shock	Method 213†, Test Condition I	No mechanical damage, Insulation resistance greater than 500 ohm farads, whichever is less.
	5	Vibration	Method 204†, Test Condition B for Glass Seal, Condition D for Resin	No mechanical damage, Insulation resistance greater than 500 megohms or 50 ohm farads, whichever is less.
	6	Moisture Resistance	Method 106†	Insulation resistance greater than 500 megohms or 50 ohm farads whichever is less.
III	1	Terminal Strength	Method 211†, Test Condition A, 5 lbs.	No evidence of loosening or rupturing of terminal.
	2	Resistance to Soldering Heat	Method 210†, Test Condition B, Depth of immersion 1/16 plus or minus 1/32	Insulation resistance greater than 500 megohms or 50 ohm farads whichever is less.
	3	Thermal Shock	Method 107† Test Condition A -55°C to +125°C	Insulation resistance greater than 500 megohms or 50 ohm farads whichever is less.
	4	Immersion Cycling	Method 104† Test Condition A	Insulation resistance greater than 500 megohms or 50 ohm farads whichever is less.
IV	1	Solderability (5pcs only)	Method 208†	Per applicable requirements.
IV	2	Life	Method 108†, Test Condition D with 125% rated voltage at maximum operating temperature	Filters shall meet all initial requirements except insulation resistance shall not be less than 50% of initial guaranteed value.

* Acceptance tests typically performed on most products.

† Methods are from MIL-STD-202

Performance Tests

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