Test
Group |
Order
of
Test |
Examination
or Test |
Test Method |
Post Test
Requirements |
| I |
1 |
Visual and Mechanical Examination |
|
In accordance with applicable requirements. |
| 2 |
Materials, Designs, Construction and Workmanship |
| 3 |
Physical Dimensions and Marking |
| 4 |
Capacitance |
MIL-STD-202
Method 305, 1KHz. 1 VRMS Max. 25°C |
Within specified tolerance. |
| 5 |
Dielectric Withstanding Voltage |
MIL-STD-202
Method 301 |
No breakdown or damage |
| 6 |
Insulation Resistance |
MIL-STD-202
Method 302, test condition at rated voltage |
5000 megohm minimum. |
| 7 |
Insertion Loss |
MIL-STD-220
No load |
In accordance with applicable requirements. |
| II |
1 |
Contact Engagement and Separation |
MIL-C-24308, Para. 3.5.10 |
Maximum engagement force 18.0 oz., minimum separation force 0.7 oz. |
| 2 |
Mating and Unmating Force |
MIL-C-24308, Para. 3.5.4 |
MIL-C-24308, Para. 3.5.4
Table II
Limits: Shell size 1-5, class G only. |
| 3 |
Durability |
MIL-C-24308, Para. 3.5.16, 4.7.17, except 100 cycles |
MIL-C-24308, Para. 3.5.9 Contact resistance at 1 amp. 20 millohms max. |
| 4 |
Thermal Shock |
MIL-STD-202
Method 107, Test condition B, -55°C to +125°C |
No evidence of damage.
Insulation resistance not less than 2500 megohms. |
| 5 |
Solderability |
MIL-STD-202; Method 208, RMA-Flux |
Terminals shall meet solderability requirements. |
| 6 |
Moisture Resistance |
MIL-STD-202
Method 106, less step seven |
Insulation resistance not less than 500 megohms. Meet dielectric withstanding voltage requirements. |
| 7 |
Resistance to Soldering Heat |
MIL-STD-202
Method 210, Test condition D |
Insulation resistance not less than 500 megohms. Meet dielectric withstanding voltage requirements. |
| III |
1 |
Vibration |
MIL-STD-202
Method 204, Test condition D, 100 mA, current |
No interruption of current flow longer than 1 microsecond. Insulation resistance greater than 5000 megohms. |
| 2 |
Shock |
MIL-STD-202
Method 213.
Test Condition G,
100 mA, current |
No interruptions of current flow longer than 1 microsecond. |
| Contact resistance at 1 amp. 15 millohms max. |
| Capacitance within specified limits. |
| Insulation resistance greater than 2500 megohms. |
| 3 |
Mounting Inserts
a. Prevailing torque
(locking)
b. Installation torque
(locking)
c. Push-out Force |
IFI-100 |
a. 3 inch-pounds max.
b. 6 inch-pounds without damage
c. 10 pounds axial force without loosening insert |
| IV |
1 |
Life |
MIL-STD-202
Method 108, Test condition D, within 125% of rated voltage at the maximum operating temperature. |
Filter shall meet all initial requirements except insulation resistance shall not be less than 500 megohms. |
Solutions
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